YASKAWA ELECTRIC USAHEM-02-TE53

YASKAWA ELECTRIC USAHEM-02-TE53 Servo Motor: A Comprehensive Guide

The YASKAWA ELECTRIC USAHEM-02-TE53 is a high-performance AC servo motor engineered for precision, reliability, and efficiency in industrial automation. As a product of YASKAWA ELECTRIC Corporation, a global leader in motion control and robotics, this servo motor is widely recognized for its robust design and versatility. Whether you’re involved in robotics, manufacturing, or CNC machinery, understanding the capabilities of the USAHEM-02-TE53 can significantly enhance your automation projects.

This article provides an in-depth exploration of the YASKAWA USAHEM-02-TE53 servo motor, covering its technical parameters, industry applications, and comparisons with related models.

Overview of YASKAWA ELECTRIC Corporation

Established in 1915, YASKAWA ELECTRIC Corporation has been at the forefront of industrial automation for over a century. Headquartered in Japan, the company specializes in servo motors, motion controllers, AC drives, and industrial robots, including the renowned MOTOMAN series. YASKAWA’s commitment to innovation has made it a trusted name in industries worldwide.

The USAHEM-02-TE53 is part of YASKAWA’s extensive lineup of servo motors, designed to deliver precise control in applications requiring high speed and accuracy. Its integration into various systems underscores YASKAWA’s expertise in creating solutions that meet the demands of modern automation.

Technical Parameters of the YASKAWA USAHEM-02-TE53 Servo Motor

The USAHEM-02-TE53 is an AC servo motor tailored for high-speed and high-torque applications. Below are its key technical specifications, which highlight its performance capabilities:

Model Number: USAHEM-02-TE53
Type: AC Servo Motor
Power Rating: 200 W
Rated Speed: 3000 RPM
Maximum Speed: 6000 RPM
Rated Torque: 0.637 Nm
Peak Torque: 1.91 Nm
Moment of Inertia: 0.000027 kg·m²
Encoder Type: Incremental Encoder (2048 pulses per revolution)
Voltage: 200 V
Rated Current: 1.5 A
Peak Current: 4.5 A
Insulation Class: F
Protection Rating: IP65
Weight: Approximately 1.2 kg

These USAHEM-02-TE53 specifications demonstrate its suitability for applications requiring rapid response times and precise positioning. The IP65 rating ensures durability in environments with dust and moisture, while the lightweight design facilitates easy integration into compact systems.

Industry Applications of the YASKAWA USAHEM-02-TE53

The YASKAWA ELECTRIC USAHEM-02-TE53 servo motor is a versatile component used across multiple industries. Its ability to deliver consistent performance under varying loads makes it a preferred choice for automation professionals. Here are some of its primary applications:

1. Robotics

In robotics, servo motors like the USAHEM-02-TE53 are essential for controlling the movement of robotic arms and joints. With a maximum speed of 6000 RPM and a peak torque of 1.91 Nm, this motor excels in tasks such as pick-and-place operations, assembly, and welding. Its precision enhances the efficiency of robotic systems in automotive and electronics manufacturing.

2. CNC Machinery

Computer Numerical Control (CNC) machines depend on servo motors for accurate positioning and motion control. The USAHEM-02-TE53 is widely used in CNC milling machines, lathes, and routers, where its high-speed capabilities and low inertia ensure smooth operation and superior surface finishes.

3. Packaging and Material Handling

In packaging lines, the USAHEM-02-TE53 drives conveyor belts, labeling machines, and palletizers. Its reliability and rapid response times support high-throughput operations, making it ideal for industries like food and beverage, pharmaceuticals, and logistics.

4. Textile Manufacturing

Servo motors play a critical role in textile machinery, controlling processes such as weaving, knitting, and dyeing. The USAHEM-02-TE53’s precise torque control ensures consistent fabric quality and production speed, reducing waste and improving output.

5. Semiconductor Production

In semiconductor manufacturing, precision is paramount. The USAHEM-02-TE53 is used in wafer handling and inspection systems, where its high-resolution encoder and repeatability maintain the integrity of delicate components.

These servo motor applications showcase the USAHEM-02-TE53’s adaptability, making it a cornerstone of industrial automation.

Related Models and Their Parameters

YASKAWA offers a variety of servo motors that complement the USAHEM-02-TE53, each tailored to specific needs. Below, we compare the USAHEM-02-TE53 with related models, highlighting their parameters and differences:

1. YASKAWA USAHEM-01-TE53

Power Rating: 100 W
Rated Speed: 3000 RPM
Maximum Speed: 6000 RPM
Rated Torque: 0.318 Nm
Peak Torque: 0.955 Nm
Moment of Inertia: 0.000014 kg·m²
Encoder Type: Incremental Encoder (2048 PPR)
Voltage: 200 V
Rated Current: 0.9 A
Peak Current: 2.7 A

The USAHEM-01-TE53 is a lower-power alternative, ideal for applications with lighter loads and less demanding torque requirements.

2. YASKAWA USAHEM-03-TE53

Power Rating: 300 W
Rated Speed: 3000 RPM
Maximum Speed: 6000 RPM
Rated Torque: 0.955 Nm
Peak Torque: 2.865 Nm
Moment of Inertia: 0.000041 kg·m²
Encoder Type: Incremental Encoder (2048 PPR)
Voltage: 200 V
Rated Current: 2.0 A
Peak Current: 6.0 A

The USAHEM-03-TE53 offers higher power and torque, making it suitable for heavier-duty applications compared to the USAHEM-02-TE53.

3. YASKAWA SGMAS-02A2A21

Power Rating: 200 W
Rated Speed: 3000 RPM
Maximum Speed: 5000 RPM
Rated Torque: 0.637 Nm
Peak Torque: 1.91 Nm
Moment of Inertia: 0.000027 kg·m²
Encoder Type: Absolute Encoder (17-bit)
Voltage: 200 V
Rated Current: 1.5 A
Peak Current: 4.5 A

Part of the Σ-III series, the SGMAS-02A2A21 features an absolute encoder for enhanced positioning accuracy, distinguishing it from the incremental encoder of the USAHEM-02-TE53.

These related models provide flexibility, allowing users to choose the best YASKAWA servo motor for their specific application requirements.

Design and Construction Features

The USAHEM-02-TE53 is built for durability and performance, incorporating advanced engineering principles to meet industrial demands.

1. Robust Housing

The motor’s IP65-rated housing protects against dust and water ingress, ensuring reliable operation in challenging environments like factories and outdoor setups.

2. Low-Inertia Rotor

With a moment of inertia of 0.000027 kg·m², the rotor enables rapid acceleration and deceleration, critical for dynamic applications such as robotics and CNC machining.

3. High-Resolution Encoder

The incremental encoder (2048 PPR) provides precise feedback for closed-loop control, ensuring accurate positioning and speed regulation.

4. Efficient Thermal Management

The stator windings are designed for optimal heat dissipation, maintaining performance during continuous operation and preventing overheating.

These design elements contribute to the USAHEM-02-TE53’s reputation as a dependable industrial servo motor.

Operating Principles of the USAHEM-02-TE53

Servo motors operate on principles that enable precise control, distinguishing them from standard motors. Here’s how the USAHEM-02-TE53 functions:

1. Closed-Loop System

The USAHEM-02-TE53 uses a closed-loop control system, where the encoder continuously monitors the motor’s position and speed, adjusting output to match the desired input.

2. Pulse Width Modulation (PWM)

Speed and torque are regulated via PWM signals from the servo drive, allowing fine-tuned control over the motor’s operation.

3. High Torque at Low Speeds

With a peak torque of 1.91 Nm, the motor excels in applications requiring strong holding power and precise movement at low speeds.

These principles underpin the USAHEM-02-TE53’s ability to perform in high-precision environments.

Maintenance and Troubleshooting Tips

To ensure optimal performance and longevity, regular maintenance of the USAHEM-02-TE53 is essential. Here are some guidelines:

Maintenance Practices

Inspection: Check for unusual noise, vibration, or wear periodically.
Lubrication: Maintain bearing lubrication to minimize friction.
Cleaning: Remove dust and debris to prevent buildup.
Connections: Ensure cables and connectors are secure and undamaged.

Troubleshooting Common Issues

Overheating: Verify ventilation and load limits; reduce demand if necessary.
Erratic Operation: Inspect encoder and recalibrate parameters.
No Movement: Check power supply and signal integrity.

For expert assistance, visit AECNC Parts for repair and exchange services tailored to industrial servo motors.

Real-World Case Studies

The USAHEM-02-TE53 has proven its value in various applications. Here are three examples:

1. Automotive Assembly

A car manufacturer integrated the USAHEM-02-TE53 into robotic arms for part assembly, achieving a 15% increase in production speed due to its precision and speed.

2. CNC Precision Machining

A machining center used the motor for spindle control, improving part quality and reducing cycle times by 10%.

3. Textile Production

A weaving machine equipped with the USAHEM-02-TE53 enhanced fabric consistency, cutting waste by 8%.

These cases illustrate the motor’s impact on efficiency and quality.

Conclusion

The YASKAWA ELECTRIC USAHEM-02-TE53 servo motor is a standout solution for industrial automation, offering exceptional technical parameters, broad industry applications, and compatibility with related models. Its design and performance make it a go-to choice for professionals seeking reliable servo motor specifications and functionality.

For more information or to source replacement parts, explore AECNC Parts or visit YASKAWA’s official site.